Product Overview
The 3500/22M 138607-01AE is a high-performance communication module from Bently Nevada, designed to serve as the data integration hub within the 3500 Machinery Protection System. This module enables seamless communication between 3500 system racks, external control systems, and monitoring software, acting as a critical bridge that consolidates machinery health data for centralized analysis.
As a key component of large-scale monitoring setups, 3500/22M 138607-01AE supports multiple industrial protocols, ensuring compatibility with both legacy and modern control systems—from DCS platforms to SCADA software. Its robust design ensures reliable data transmission even in noisy industrial environments, where electromagnetic interference (EMI) or vibration might disrupt less resilient devices. What sets 3500/22M 138607-01AE apart is its ability to streamline data flow across distributed 3500 racks, eliminating silos and enabling operators to access real-time insights from a single interface. Whether deployed in a sprawling power plant or a complex refinery, 3500/22M 138607-01AE enhances operational visibility, making it indispensable for proactive machinery management.
Technical Specifications
| Parameter |
Value |
| Product Model |
3500/22M 138607-01AE |
| Manufacturer |
Bently Nevada (GE) |
| Product Type |
System Communication Module |
| Supported Protocols |
Modbus TCP/IP, Ethernet/IP, OPC UA |
| Number of Ethernet Ports |
2 (10/100 Mbps) |
| Compatibility |
3500/20 racks, 3500-series monitoring modules |
| Operating Temperature Range |
0°C to 60°C (32°F to 140°F) |
| Power Requirement |
24 V DC (from 3500 rack backplane) |
| Dimensions |
160 mm × 100 mm × 220 mm (W × H × D) |
| Mounting Type |
3500 System rack-mount (1 slot) |
| Data Transfer Rate |
Up to 100 Mbps |
| Certification |
CE, UL 508, IEC 61850-3 |
| Redundancy Support |
Dual-port for redundant network configurations |
| Firmware Update |
Field-upgradable via Ethernet |
Key Features and Benefits
The 3500/22M 138607-01AE excels in enabling seamless data exchange, supporting three industry-standard protocols (Modbus TCP/IP, Ethernet/IP, OPC UA) to connect 3500 system racks with diverse control systems—from legacy DCS platforms to modern IoT-based monitoring software. This multi-protocol support eliminates the need for custom gateways, reducing integration complexity and lowering setup costs.
Redundancy is a critical advantage: its dual Ethernet ports allow for redundant network configurations, ensuring data transmission remains uninterrupted even if one network path fails. This is vital for industries where downtime in machinery monitoring can lead to costly failures. The module’s compact, rack-mount design fits into a single slot of 3500/20 racks, preserving space for other monitoring modules while centralizing communication functions.
Field-upgradable firmware ensures 3500/22M 138607-01AE stays compatible with evolving protocols and software updates, extending its service life and protecting investment. By consolidating data from multiple 3500 racks, it enables centralized monitoring, giving operators a holistic view of machinery health across large facilities—streamlining decision-making and accelerating fault response times.
Application Scenarios
The 3500/22M 138607-01AE is essential in large industrial facilities with distributed machinery. In power generation plants, it connects 3500 racks monitoring steam turbines, generators, and pumps across different plant areas, transmitting vibration and position data to a central SCADA system. This allows operators to track the health of all rotating equipment from a single interface, critical for maintaining grid stability.
In oil and gas refineries, 3500/22M 138607-01AE links 3500 systems monitoring centrifugal compressors, pumps, and fans spread across processing units. Its multi-protocol support lets it integrate with both the refinery’s DCS for real-time alarms and asset management software for long-term trend analysis—helping predict maintenance needs for critical equipment.
Chemical processing plants use 3500/22M 138607-01AE to connect racks monitoring agitators, mixers, and reactors, ensuring data flows to safety systems that trigger shutdowns during abnormal conditions. Its rugged design withstands the electrical noise and temperature fluctuations common in these environments, maintaining reliable performance where less robust modules might falter.
Related Models
3500/22 130922-01 – Previous generation communication module with basic Modbus support, compatible with early 3500 systems.
3500/22M 138607-02AE – Variant with enhanced cybersecurity features, including encrypted data transmission.
3500/92 133469-01 – Rack enclosure that houses 3500/22M 138607-01AE in harsh, dusty environments.
3500/25 130924-01 – High-temperature communication module, rated for 0°C to 70°C, suitable for furnace-adjacent racks.
3500/22M 138607-01BE – Version optimized for OPC DA protocol, ideal for legacy SCADA systems.
3500/20 125760-01 – 3500 system rack that houses 3500/22M 138607-01AE and other monitoring modules.
3500/22M 138607-03AE – Wireless-enabled variant for facilities where wired networks are impractical.
Installation and Maintenance
Installing 3500/22M 138607-01AE requires inserting it into an available slot of a 3500/20 rack, ensuring proper alignment with the backplane connectors to establish power and data links. The module must be connected to the facility’s network via its Ethernet ports, with redundant configurations requiring two separate network switches for failover protection. Ensure the rack is properly grounded to minimize EMI, which can disrupt data transmission.
For maintenance, inspect 3500/22M 138607-01AE quarterly: check Ethernet cable connections for tightness, verify status LEDs (power, network activity) function correctly, and confirm protocol communication via system diagnostics. Update firmware annually using Bently Nevada’s configuration software to ensure compatibility with latest protocols. Clean dust from the module’s vents semi-annually to prevent overheating. Replace the module if network communication fails despite troubleshooting, typically every 8-10 years in continuous operation.
Product Warranty
The 3500/22M 138607-01AE is covered by a one-year warranty from Xiamen Xiongba E-commerce Co., Ltd., which includes free replacement for units found defective due to manufacturing flaws under normal operating conditions. This warranty reflects our confidence in Bently Nevada’s engineering and our commitment to supporting uninterrupted machinery monitoring. Our global support team provides prompt assistance with installation, protocol configuration, and warranty claims, leveraging direct overseas sourcing to ensure replacement modules are available when needed. This ensures your 3500 system remains connected and operational, protecting your critical industrial assets.
Company Introduction: We offer a one-year warranty and free replacement service：
Xiamen Xiongba E-commerce Co., Ltd. Branch specializes in the field of industrial automation, focusing on the sales of Distributed Control Systems (DCS), robot systems, and modules and spare parts for large-scale servo control systems. Our business covers a wide range of industrial automation products, including PLCs, MOTOROLA MVME industrial modules, Anybus communication converters, RTU remote modules, industrial PCs, low-frequency industrial displays, and SCSI human-machine interfaces. With over a decade of industry experience, Xiongba has grown into a global supplier of industrial automation spare parts. We source directly from overseas, offering products and parts from multiple countries and manufacturers. This helps solve customers' procurement challenges, ensures product quality, and provides a significant price advantage.
